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Ford Windstar Introduced in the mid-1990s, the front-wheel-drive Ford Windstar minivan campaigned with an emphasis on, and reputation for, safety. And in the hotly contested family minivan market of the time, that was an especially solid piece of ground to be on. As long as buyers didn't need to haul adults in back on a regular basis, the Windstar served a family's needs just fine.

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Old 08-18-2008, 01:29 AM   #1 (permalink)
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Default do banjo block and banjo bolt need to be aligned?

Hi,

I am in the process of working on my front calipers and was wondering if anybody can clarify the following:

The banjo block has a banjo bolt that goes in it with two
copper crush seals around the banjo block. Two questions:

1) Does the hole in the banjo bolt have to align with the hole in the block? If so, then what is the best method to align those two holes?

2) I tried re-using copper crush washers (gaskets), however found that they would leak. Is it because the holes (question 1) are not aligned or I need brand new copper crush gaskets?

I thank you in advance for any advice you may give me re: this.

thank you
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Old 08-18-2008, 07:35 AM   #2 (permalink)
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I always replace the copper washers,I would try that first
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Old 08-18-2008, 09:03 AM   #3 (permalink)
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#1. No aligning needed.

#2. buy new crush washers cause used ones leak.
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Old 08-18-2008, 11:41 PM   #4 (permalink)
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Hi, guys:

just a quick update...

followed your advice....bought new copper crush washers....
RESULT: nothing is leaking!!!! ---Problem solved.

Place where I got those washers: CARQUEST for $0.70/ea.
Checkers did not have such washers at a time.

Thank you very much!!!
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Old 08-19-2008, 09:24 AM   #5 (permalink)
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Great Job! Glad you got it fixed.
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1998 Explorer 4.0 SOHC
1998 Windstar GL 3.8
2001 Corvette Coupe 6 Speed
2006 Honda Shadow Spirit 750
http://public.fotki.com/snextime/

If your Exhaust tip is bigger than your cylinder bore, you are a Ricer!
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