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Ford Windstar Introduced in the mid-1990s, the front-wheel-drive Ford Windstar minivan campaigned with an emphasis on, and reputation for, safety. And in the hotly contested family minivan market of the time, that was an especially solid piece of ground to be on. As long as buyers didn't need to haul adults in back on a regular basis, the Windstar served a family's needs just fine.

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Old 11-04-2008, 12:02 PM   #1 (permalink)
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Default Hard start after gas fill up

Everytime I go to fill the tank without fail I have to crank the engine a couple of times before it sputters to life. I'm guessing charcoal cannister? I can't find any similar problems in other fords. Anyone else know how to troubleshoot this problem as efficiently as possible?
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Old 11-04-2008, 04:27 PM   #2 (permalink)
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I am guessing you keep filling it after it clicks off because you want the tank to be full up to the gas cap, correct?

If you are doing this that is your problem.
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Old 11-04-2008, 05:10 PM   #3 (permalink)
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I am guessing you keep filling it after it clicks off because you want the tank to be full up to the gas cap, correct?

If you are doing this that is your problem.
That's really cool to know! Do you know why that happens? Is it that fuel gets backed up into the vapor recovery system?
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Old 11-04-2008, 07:25 PM   #4 (permalink)
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You are overfilling the fuel system when you keep filling it up click after click after click. The fuel has no where to go except for places it isnt supposed to go.

Some vehicles seem to not like this. I just round it off to the Dollar when I fill up after the first click.
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Old 11-06-2008, 08:07 AM   #5 (permalink)
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Nope. When gas was $4.00+ I was just putting in 20-40 bucks at a time and it would still do it. I never go after the auto shut off, it isn't safe. I think my charcoal cannister is toast and is flooding the engine because when I take off the gas cap there is that sucking sound.
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Old 11-06-2008, 09:30 AM   #6 (permalink)
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Nope. When gas was $4.00+ I was just putting in 20-40 bucks at a time and it would still do it. I never go after the auto shut off, it isn't safe. I think my charcoal cannister is toast and is flooding the engine because when I take off the gas cap there is that sucking sound.
More likely it is the valve that controls purging of the the canister !
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Old 11-06-2008, 11:03 AM   #7 (permalink)
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hmmm isn't the valve inside the charcoal cannister itself or is it a separate device?
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Old 11-06-2008, 11:59 AM   #8 (permalink)
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my 98 windstar makes the same sound when i open it at the pump, i thought it was just disgusted with gas prices! i have replaced the gas cap,blew out small hose at the filler neck ( breather? ) nothing has helped,never thought of clogged charcoal cannister! THANKS!
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Old 11-06-2008, 12:48 PM   #9 (permalink)
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Here is a picture of the EVAP purge valve...
and as my grandson would say... Oh happy day!

It is in the center of the engine compartment all the way up against the firewall.
It'll be real easy to get to, once you remove the windshield wiper assembly and the black plastic cowel.
EvapCannisterPurgeValve.jpg
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Old 11-06-2008, 04:32 PM   #10 (permalink)
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Yeah I know what is Bronco I need to know how to troubleshoot and identify it as the problem. I don't wanna go throwing parts at this thing.
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