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Ford Windstar Introduced in the mid-1990s, the front-wheel-drive Ford Windstar minivan campaigned with an emphasis on, and reputation for, safety. And in the hotly contested family minivan market of the time, that was an especially solid piece of ground to be on. As long as buyers didn't need to haul adults in back on a regular basis, the Windstar served a family's needs just fine.

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Old 07-25-2009, 06:40 AM   #1 (permalink)
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Exclamation Pictures of Vacuum lines for 3.8 L windstar

Here are some pictures of vacuum lines for a 3.8 L windstar.
A great addition to this would be pictures under the dash of the various ductwork actuators.
Ford Forums - BroncoJoe19's Album: 3.8L vacuum lines
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Old 07-25-2009, 08:10 AM   #2 (permalink)
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That's good info you've posted.

I could add the layout of the plenum actuators from my '99 shop manual .... but it is TOTALLY wrong and misleading!

Last edited by 12Ounce; 07-25-2009 at 11:38 AM.. Reason: spelling
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Old 07-25-2009, 08:51 AM   #3 (permalink)
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Excellent Sticky.
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Old 08-21-2009, 05:47 PM   #4 (permalink)
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What's the purpose of the "Purge Valve Solinoid"?
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Old 11-14-2009, 03:06 PM   #5 (permalink)
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I wanted to ask you about the "red" elbow in picture 7 of 7. Mine is collapsed. Like it is drawn from sucking but not drawing vacuum. Why would that be? I have the P0401 and P0405 mis fire codes and the P171 and I think the P174 cods also.
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Old 11-14-2009, 04:00 PM   #6 (permalink)
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The elbow depicted in RED is a semi rigid vacuum hose. If it is collapsed, it is probably dry rotted, and is probably leaking. It should be replaced.
The P0171 and P0174 codes you mention are due to vacuum leaks.
Follow the tips below to locate them. If none are found, you may have to go deeper, and pull the intake manifold.

Great pictorial... pull intake manifold for P0401 P0171 P0174 codes
2000 Ford Windstar (Codes 171 and 174)

P0171 P0174 Error codes
http://www.ford-forums.com/ford-expe...ror-codes.html

Tips for Checking for vacuum leaks.
Some of the sensors and some of the actuators either read the amount of vacuum, or use vacuum to move controls, therefore it is important to the proper functioning of the engine that your vacuum system is fully intact. Otherwise one may get codes falsely indicating that there is a problem with a controller/actuator, or a sensor when in reality it is caused by a lack of vacuum.

Look at your rubber vacuum hoses (they are about 1/4 - 3/8 inches in diameter, if they are dry rotted or cracked, replace them. IF they slip on/off of their connectors too easily, they may have stretched out a little bit, cut the ends off, and put them back on.

You may listen for a leak. Sometimes using a cut off piece of garden hose is a good aid to listen with. Sometimes a cardboard tube (like from gift wrapping paper) is helpful. Just remember that whenever you stick your head inside a running engine compartment, that you are not wearing any loose clothing or jewelry that can get caught.

Another suggestion is to use a spray can of carb cleaner and spray around the bottom of the intake manifold, and the base of the throttle body assembly. IF there is a leak, you should hear a change in your engine.
Keep a fire extinguisher handy, or use water instead of carb cleaner (it works, but not as well.) Be aware that if you use water and the wires get wet and it runs worse... your wires may be bad, and the water is allowing them to arc instead of jump the gap of the spark plug.

Another suggestion is: to take a propane torch, turn it on (but don't light it) and move it over the vacuum hoses and connections. The engine RPM's will increase if there is a leak and the propane gets sucked in.

Courtesy of TheOldWizard ford-forums... Don't forget to remind folks to check the PCV valve, hose and grommet !

Courtesy Ramnasal ford-forums... Clamp off the hose that runs to the vacuum booster (brake booster) or pull it and plug it. It is possible that the diaphram on the inside of the booster may go bad and cause a vacuum leak.

And one more place that is not always obvious is that the vacuum reserve canister in older vehicles sometimes rots out and leaks, but rarely gets checked. In older vehicles it looks like a metal juice can, in newer vehicles it is made of plastic.
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