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Ford Windstar Introduced in the mid-1990s, the front-wheel-drive Ford Windstar minivan campaigned with an emphasis on, and reputation for, safety. And in the hotly contested family minivan market of the time, that was an especially solid piece of ground to be on. As long as buyers didn't need to haul adults in back on a regular basis, the Windstar served a family's needs just fine.

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Old 08-05-2006, 06:46 PM   #1 (permalink)
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Default Cleaning the headlamp lenses

I have a 1998 Windstar GL 3.8l van

The headlight lenses have a hazy film on them, I’m pretty sure the film is on the inside...

1.) How do you get the lights off of the van (if I need to do that)

2.) How do you take the lights apart?

My guess is a heat gun to melt the glue, but I heard that you can put them in a cold, electric oven, and then set the oven for 200°F and bake for 10 minutes

2.) Should I bake the lights or use a heat gun?

3.) What can I use to clean the lenses?

Help is appreciated
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Old 08-06-2006, 09:59 AM   #2 (permalink)
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I had a problem with the headlights of my 96 and corrected by doing the following.

1) lightly wet sanded the front exterior headlight lenses with 1000 grid wet/dry sandpaper
2) rinsed well
3) lightly wet sanded the front exterior headlight lenses with 1000 grid wet/dry sandpaper
4) rinsed well
5) allowed the headlights to dry
6) buffed out the remaining marks (used a drill attachment)

Headlights look like new and are much clearer for night driving.
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Old 08-11-2006, 04:01 PM   #3 (permalink)
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i shall give it a try...
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Old 08-25-2007, 01:17 PM   #4 (permalink)
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walmart also carries a complete kit for taking care of the headlight lenses i used that on my 96 and notced a dramatic improvement for 20 bucks you can't beat the results
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Old 08-25-2007, 02:20 PM   #5 (permalink)
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Buy the Flitz Ball, it worked amazing. it was a 1 step process.

Flitz Metal Polish : J&S Wholesale, Serving the Motorsport Industry

Buff and Polish Ball - $26.95 : J&S Wholesale, Serving the Motorsport Industry

As Seen On TV - $29.95 : J&S Wholesale, Serving the Motorsport Industry
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Old 08-25-2007, 10:51 PM   #6 (permalink)
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Default UPDATE: Did it.

I actually went to Autozone and for $15 they have a kit,

1000 grit wet sandpaper
1500 grit wet sandpaper
2000 grit wet sandpaper
2500 grit wet sandpaper
Plastic Polish
Lint-free cloth

Worked great through wasn't a 1 step process, but there is fogging on the inside (water droplets) and also either dirt or water marks on inside...just looks dirty inside, performance is alot better. Walmart had a set a cool blue High Intensity Bulbs by Sylvania, that really do perform quite well. Only about $25 for 2. I also had to aim the lights because they were way off.

If there is an easy way to get the lights insides clean or at least not foggy It'd be great. I'm thinking take bulbs out, put silica packet in headlight assembly (to dry the air inside) Then use a small tube of clear RTV to seal the seem of the headlights. Remove silica, and install bulbs.
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